KAMA ProCut 76 Foil

The most versatile solution for print finishing and & lucrative post-press.

No other machine is this versatile. With 10 different functions available, the die cutting, embossing and finishing machine ProCut 76 Foil will add flexibility to your print finishing and enable you to meet all the wishes of your customers and keep up with the current trend for post-press enhancements. It offers a great opportunity for you to add lots of value in-house.

Produce outstanding print products for the commercial printing and packaging market – such as high-quality greeting cards and presentation folders, product labels for luxury brands, vouchers/gift certificates, embossed wine labels or self-adhesive labels, all the way up to version-controlled and personalised folded cartons. Whether conventionally or digitally printed: KAMA solutions reliably deliver precisely finished blanks and products. ProCut 76 Foil is the ideal successor for worn-out cylinders and will help you take post-press to a new level: With three times the output, unrivalled registration accuracy and more options for creating value. The finishing die cutter is network capable and used all around the world by commercial printers, finishing companies and in packaging.

Applications

  • Cutting
  • Creasing
  • Perforating
  • Cold embossing
  • Braille
  • Kiss-cutting
  • Hot foil stamping
  • Holograms
  • Hot-cutting of plastics

Highlights of the ProCut 76 Foil

All-in-one

Many applications, flexible in its use, more added value.

Post-press & enhancement – with just a single investment: The ProCut 76 Foil covers both areas and is extremely flexible in the range of ways in which it can be used.
Cutting, creasing, perforating, Braille and finishing with hot foil and holograms for increased security? It’s all in there. Plus further options like kiss-cutting of labels and hot cutting of plastics. For print runs of 100 to 500,000 or more.

Quick set-up times

It’s easy and it's quick:

You can change over the KAMA ProCut 76 Foil from a cutter to a hot foil embossing machine in a matter of a few minutes. And vice versa. This flexibility is courtesy of the simple foil guidance system, the special KAMA heating system, the pneumatic tool locking mechanism and many other clever details that allow small or personalised runs to be processed and finished profitably. And ensuring that you can deliver quickly.

Maximising uptime

Time-saving features

Three factors ensure that the KAMA DC 76 offers unrivalled uptime: the short set-up times, the quick-change heating plate system and the mobile KAMA heating plate. The machines are very quick to heat up, and no time is wasted during the cool-down. This really counts when it comes to short runs.

For orders with hot foil finishing, uptime can be boosted even further with the CPX, as it ensures that all positioning work takes place outside the embossing machine.

Highest registration accuracy

For demanding brands and premium orders.

Register? Perfect! KAMA grippers achieve the highest registration accuracy in the market and do not need to be readjusted like other systems.

The AutoRegister is also used to cut, emboss and finish digital print jobs to within an accuracy of a tenth of a millimetre.

Continue using your existing tools

Thanks to the universal chase on the KAMA die cutter, you can continue to use your existing tools without any problems whatsoever. This also applies to small cutting dies.

State-of-the-art servo technology

More output, more embossing time.

The main servo drive for the ProCut 76 Foil increases output during hot foil stamping by 50%. Alternatively, it is also possible to extend the embossing time for more complex embossing jobs.

The output remains the same, as the remainder of the stroke is accelerated to catch up the lost time. For the best embossing performance – both in terms of quantity and quality.

Small footprint

Lots of applications in a small space.

With a footprint of around 12 m2 including the platform, the ProCut 76 Foil makes do with very little space. Sheets are transported at a right angle in the system, so the finishing die cutter can be positioned in a corner area.

Specifications of the ProCut 76 Foil

Processable materials & specs

Paper from 100 g/m²
Paperboard, micro-corrugated board max. 1.500 g/m² (bzw. 1,8 mm)
Plastics (PET, PP, PVC) max. 1.500 g/m²
Maximum sheet size 760 x 600 mm
Minimum sheet size 279 x 210 mm
Speed* 5.500 Bogen/h
Cutting force 165 t (1,65 MN)
Maximum stamping size 746 x 585 mm
Maximum cutting size 740 x 560 mm
Gripper margin 10 mm
Dimensions (length x width) 4,87 x 2,69 m
* Depending on the material, sheet size and die configuration Technical data and figures are subject to change.

Converting & Embellishment for:

The versatile KAMA ProCut 76 Foil is ideal for many different applications in post-press, where it can be used with all printing presses that use the sheet size B2 (or smaller), e.g.

  • Heidelberg XL 75
  • HP Indigo 7900, 10000, 12000
  • Koenig & Bauer Rapida 75
  • Xerox IGEN
  • Fujifilm Jetpress 720
  • Konica Minolta KM1

Finishing and enhancement of halved B1 sheets on the B2 die cutting machine may also be a profitable solution depending on the size of the run, as the tool costs are lower.

Options

Example equipment for the ProCut 76 Foil

  • The KAMA AutoRegister aligns every individual sheet based on the print image. Perfect for post-press and finishing in digital printing.
  • Main servo drive with asynchronous stroke travel for higher output or extended embossing time during hot foil stamping.
  • Universal chase for existing and smaller cutting dies
  • 3-fold stamping systems for hot foil and holograms
  • Quick-change heating plate system for hot foil/holograms
  • Module for hot cutting and creasing of plastic materials for clean corners and smooth edges

Applications of the ProCut 76 Foil

Flat/textured hot foil stamping for beauty/luxury products

Smooth edges without nicks

Wine label with cold embossing and hot foil on open-pore paper