Your mission: folded cartons in short runs. With beautiful finishing, fast delivery turnaround and cost-efficient production. The finishing die cutter DC 76 Foil is capable of meeting every challenge posed by version-controlled packaging and small SKUs for post-press and finishing. Fast conversion for high numbers of orders, AutoRegister for perfect register accuracy for cutting and creasing lines of the (usually digitally) printed sheets and processing quality that meets all the demands of brand manufacturers. Including high-quality finishing with hot foil or hologram foil.
On top of this, there is a further cost advantage: no tools at all are necessary for inline stripping of carton blanks on the KAMA DC 76. Whether high-quality finished cartons for cosmetics, confectionery, healthcare products or pharmaceutical drug packaging with a hologram – the DC 76 Foil is the perfect post-press partner for your digital printing machine.
- Cold embossing
- Hot foil stamping
- Hot-cutting of plastics
... the DC 76 Foil covers every application you could need, impressing in the process with the quality of execution: cutting without nicks, first-class creasing lines, blowing out of hanger holes and small cut-outs and full separation of the blanks. And, where needed, special finishing to enhance the product with a glossy finish.
Conversions are extremely fast on the DC 76 Foil. In just 5 to 10 minutes you can change over to the next order or switch from hot foil stamping to cutting/creasing, allowing small or personalised runs to be processed and finished cost-effectively.
The special feature of the inline stripper KAMA SBU: The blanks are stripped without tools by programmable rollers. This saves you the costs for the stripping tool and set-up time - for every job. Windows, small waste parts and Euro holes are also reliably removed. For optimum sheet utilization, the blanks can be nested because the SBU separates the shingled stream. The waste grid is shredded and discharged downwards.
For the most exacting standards: KAMA die cutting and stamping machines with AutoRegister achieve the highest register accuracy in the market. With this system, digitally printed sheets are cut and creased to within an accuracy of 0.1 mm, ensuring that every folded carton has exactly the right look.
The servo main drive increases the performance of the DC 76 Foil when hot foil stamping by 50 percent. In addition, the servo can extend the embossing time for the hot foil and optimize the embossing result through asynchronous stroke progression - with unchanged overall performance.
Three factors promote the high uptime of the KAMA DC 76: short set-up times, the quick-change heating plate system and the mobile KAMA heating plate. The fact that no time is lost for heating or cooling really counts when it comes to short runs.
KAMA solutions can be networked for two-way data exchange with your management system. The Job Manager sends the order data to the machines and communicates the production data back to the MIS.
How much floor space would you need for a die cutting machine, a hot foil stamping unit and a separate stripper? The compact DC 76 Foil offers all these applications with a footprint of just 18 m2. Admittedly - plus the area for rolling away the mobile stripping and blanking unit SBU.
|Paper||100 - 800 g/m²|
|Paperboard, micro-corrugated board||max. 1,500 g/m² (bzw. 1.8 mm)|
|Plastics||max. 1,500 g/m²|
|Maximum sheet size||760 x 600 mm (29 15/16 x 23 5/8 in)|
|Minimum sheet size||279 x 210 mm (11 x 8 1/4 in)|
|Cutting force (with servo motor)||180 t (1,8 MN)|
|Maximum cutting size||743 x 585 mm (29 3(8 x 23 1/16 in)|
|Gripper margin||10 mm|
|Dimensions (length x width)||4.87 x 2.69 m plus SBU|