KAMA DC 76 Foil

Efficient post-press and finishing for packaging.

Your mission: folded cartons in short runs. With beautiful finishing, fast delivery turnaround and cost-efficient production. The finishing die cutter DC 76 Foil SB is capable of meeting every challenge posed by version-controlled packaging and small SKUs for post-press and finishing. Fast conversion for high numbers of orders, AutoRegister for perfect register accuracy for cutting and creasing lines of the (usually digitally) printed sheets and processing quality that meets all the demands of brand manufacturers. Including high-quality finishing with hot foil or hologram foil.

On top of this, there is a further cost advantage: no tools at all are necessary for inline stripping of carton blanks on the KAMA DC 76. Whether high-quality finished cartons for cosmetics, confectionery, healthcare products or pharmaceutical drug packaging with a hologram – the DC 76 Foil is the perfect post-press partner for your digital printing machine.

Applications

  • Cutting
  • Creasing
  • Perforating
  • Cold embossing
  • Braille
  • Kiss-cutting
  • Hot foil stamping
  • Holograms
  • Hot-cutting of plastics
  • Stripping

HIGHLIGHTS

Unbeatable range of applications

From the printed sheet to the separated single blank ...

... the DC 76 Foil covers every application you could need, impressing in the process with the quality of execution: cutting without nicks, first-class creasing lines, blowing out of hanger holes and small cut-outs and full separation of the blanks. And, where needed, special finishing to enhance the product with a glossy finish.

Minimal set-up times

Rapid changes between orders or applications.

Conversions are extremely fast on the DC 76 Foil. In just 5 to 10 minutes you can change over to the next order or switch from hot foil stamping to cutting/creasing, allowing small or personalised runs to be processed and finished cost-effectively.

Tool-free stripping

Fast stripping with the production line still running.

The special feature of the inline stripper KAMA SBU: The blanks are stripped without tools by programmable rollers. This saves you the costs for the stripping tool and set-up time - for every job. Windows, small waste parts and Euro holes are also reliably removed. For optimum sheet utilization, the blanks can be nested because the SBU separates the shingled stream. The waste grid is shredded and discharged downwards.

Highest register accuracy

What brand manufacturers expect.

For the most exacting standards: KAMA die cutting and stamping machines with AutoRegister achieve the highest register accuracy in the market. With this system, digitally printed sheets are cut and creased to within an accuracy of 0.1 mm, ensuring that every folded carton has exactly the right look.

Top performance with hot foil

More power, brilliant foil application.

The servo main drive increases the performance of the DC 76 Foil when hot foil stamping by 50 percent. In addition, the servo can extend the embossing time for the hot foil and optimize the embossing result through asynchronous stroke progression - with unchanged overall performance.

Maximising uptime

The machine runs and runs and runs ...

Three factors promote the high uptime of the KAMA DC 76: short set-up times, the quick-change heating plate system and the mobile KAMA heating plate. The fact that no time is lost for heating or cooling really counts when it comes to short runs.

For Print 4.0

Data flow from pre-press to post-press.

KAMA solutions can be networked for two-way data exchange with your management system. The Job Manager sends the order data to the machines and communicates the production data back to the MIS.

Compact design

Lots of applications in a small space.

How much floor space would you need for a die cutting machine, a hot foil stamping unit and a separate stripper? The compact DC 76 Foil offers all these applications with a footprint of just 18 m2. Admittedly - plus the area for rolling away the mobile stripping and blanking unit SBU.

Specifications for the DC 76 Foil SB

Processable materials & specs

Paper 100 - 800 g/m²
Paperboard, micro-corrugated board max. 1.500 g/m² (bzw. 1,8 mm)
Plastics max. 1.500 g/m²
Maximum sheet size 760 x 600 mm
Minimum sheet size 279 x 210 mm
Speed* 5.500 Bogen/h
Cutting force (with servo motor) 180 t (1,8 MN)
Maximum cutting size 746 x 585 mm
Maximum stamping size 740 x 560 mm
Gripper margin 10 mm
Dimensions (length x width) 4,87 x 2,69 m plus SBU
* dependent on material, sheet size and die configuration Technical data and figures are subject to change.

Converting & Embellishment for:

In terms of sheet size and applications, the packaging cutter KAMA DC 76 Foil SB is an ideal match for

digital and conventional printing presses like

  • HP Indigo 12000, 30000
  • XEROX IGEN
  • Fujifilm Jetpress 720
  • Konica Minolta KM-1
  • Heidelberg Speedmaster XL 75
  • Koenig & Bauer Rapida 75
  • Komori Lithrone 29
  • Ryobi 760

Options

Example equipment for the DC 76 Foil (selection)

  • KAMA AutoRegister for precise alignment of digitally printed sheets
  • Servo main drive for more power and extended contact time
  • Hot foil stamping module with 3 foil feeders
  • Changeable carrier plate system for hot foil/holograms
  • Module for hot cutting and creasing of plastic materials

Applications of the KAMA DC 76 Foil

Lock bottom box with hot foil

Pharmaceutical packaging with Braille embossing

Beauty product packaging with flat and embossed hot foil stamping