What sheet sizes can be processed?

KAMA ProCut 74:		740 x 600 mm (29.1 x 23.6 in)
KAMA ProCut 105:		1,050 x 740 mm (29.1 x 41.3 in)

What performance can I expect from KAMA Automatic Die Cutters?

Depending on the material, sheet size and die arrangement, up to 5,000 sheets are processed per hour. The Hot Foil Stamping Module has a performance of up to 4,000 sheets per hour.

What are the typical set-up times?

The time needed for set-up operations is comparable to that for cylinder cutters. Sheet size adjustment takes about 15-20 minutes. The time needed for die arrangement varies, depending on the type of job and the number of blanks per sheet. Typical die set-up times range between 5 and 60 minutes.

What kind of dies are used in KAMA cutters?

The dies are identical to those used in other automatic cutters and cylinder cutters. The thickness of the plywood boards varies world-wide; KAMA cutters work with all of them.

Can I continue to use my cylinder dies?

Yes, you can. KAMA offers specially adapted chases for the use of existing dies; e.g. as previously used in cylinder cutters and hand-fed cutters. For more information click here.

What is the cutting blade height of KAMA Automatic Die Cutters?

KAMA prefers the common cutting blade height of 28.3 mm (0.4 in). However, other cutting blade heights are possible.

What kind of material can be processed by KAMA cutters?

• Cardboard up to 1.8 mm (0.1 in), including laminated material (heavier material on request)
• Micro-corrugated cardboard of any type
• Paper from 100 gsm (6 pt), ProCut 105 from 150 gsm (7 pt) (lighter paper on request)
• Plastic materials such as PE, PP, PET, PVC

What kind of products can be made with KAMA cutters?

KAMA Automatic Die Cutters can be used to make presentation folders, CD covers, displays, advertising materials, window stickers, flyers, calendars, customer cards, cardboard toys, book covers, register sheets, packaging material, product badges, banderols, tax seals, promotion badges and many more. All products can also be cold embossed and finished with hot foil stamps or hologram (optional Module required). Plastic materials and films can be processed precisely using the KAMA Hot Cut Modules.

What finishing processes are possible on KAMA cutters?

Cold embossing, Braille, hot foil stamping, embossed hot foil stamping, hologramm stamping (optional Modules required).

Why are the feeder and cutting station arranged at right angles?

KAMA Automatic Die Cutters have a linear gripper arranged at the side of the cutter. Thanks to the right-angle arrangement, the gripper margin is at the same side of the sheet as in printing machines. KAMA Automatic Die Cutters require only little space and can easily be installed in a corner.

Where are KAMA cutters made?

All assemblies procured from subcontracting suppliers are high-quality products made by European branded companies, e.g. Mabeg sheet feeders, Moeller relays and switchgear, Leuze, Pilz sensors, Vogel lubricating systems and Becker compressors. The machines are assembled completely in Dresden, Germany.

How long does it take to install the cutters?

The KAMA ProCut 74 model can be installed in one day, the KAMA ProCut 105 model in two days.

What supplies do KAMA Automatic Die Cutters need?

Electric power; no other supplies required. The power rating for the individual models and modules is indicated in the respective Technical data section.

Are special foundations required for KAMA cutters?

No, a mono-block and integrated vibration dampers form a safe and secure sub-structure. The machine is thus ready for production in a very short time – by the way, the scope of delivery always includes installation and commissioning.

How long does it take for the operator to familiarise themselves with the machine?

An experienced operator will be fully acquainted with a KAMA Automatic Die Cutter after about four working days. However, KAMA recommends a two-day follow-up training after two to four weeks.

What kind of training does KAMA offer?

• Basic training on the KAMA Automatic Die Cutter: 3–4 days
• Basic training on the Hot Foil Stamping Module: 2–3 days
• Special training on efficient set-up
• Special training on correct foil selection

Trainings for operators and technicians are held by experienced KAMA Application Technicians, either at KAMA or at the operating company.

How much maintenance is required?

Very little. Thanks to an automatic lubrication system, maintenance-free bearings and an oil-free pressure-vacuum unit, maintenance work is reduced to a minimum.

What accessories are available?

The scope of accessories includes:

• Special chases with clamping bars or perforated plates to fix small dies and previously used dies.
• Platen changing system (4 + 1 mm), reducing the set-up time with repeat orders
• Right sidelay for sheet feeding as you choose (left/right)
• Frontlay control
• Anti-static system
• Other accessories on request

How long have KAMA cutters been on the market?

KAMA developed the world’s first automatic die cutter in 1937. Since then, KAMA engineers have been developing innovative solutions to meet the growing demands on cutting and finishing processes. The KAMA ProCut 74 model has proved its reliability since 1999. The KAMA ProCut 105, based on the established ProCut 74 model, has been distributed successfully since 2003. KAMA Automatic Die Cutters are compact, robust and characterised by long life.